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Ford EF XH BEM

Written by Super User. Posted in FORD EF EL

XH BEM Information
This document provides information on the BEM fitted to XH series I & 2 vehicles.


All XH series vehicles run an EF Falcon BEM. It is located above the accelerator pedal behind the dash. It is mounted by a metal bracket (that encases the BEM) with two bolts, see Fig 1. below. GLI/Outback models run a low series BEM, while the ‘S’ and XR models run a mid series BEM, the mid series BEM has a ‘Glacier’ coloured case.


Fig 1. EF High series (left) and XH mid series BEMs.

With reference to the associated documents above – listed below are the differences as per the XH series.

Upper BEM Connector
Pin NoWire ColourPurposeVoltage
1 Â Not Connected (all) Â
3 Grey / Black Washer Pump (‘S’ & XR only) 12V Off, 0V On
4 Red / Yellow Door Unlock Line (XHI ‘S’ & XR, all XHII only) Ground to Unlock Doors
6 Yellow / Black Door Lock Line (XHI ‘S’ & XR, all XHII only) Ground to Lock Doors
12 Â Not Connected (all) Â
16 Â Not Connected (all) Â
18 Violet Rear Window Demister(‘S’ & XR only) 0V Demister On (Low)




Fig 2. Low / Mid Series Connector

Lower BEM Connector
Pin No Wire Colour Purpose Voltage
A1 Â Not Connected (all) Â
A2 Grey / Blue Heated Backlight Switch (Rear Window Demister) (‘S’ & XR only) +5V Off - 0V Depressed
A3 Green / White Front Intermittent wiper switch +12V Off - 0V On
A4 Blue Horn Relay +12V Off - 0V On
A5 Dark Green / Violet Ignition Switch Data I/ 0-5V PWM Data
A6 Red Ignition Power +12V Normal - 0V Immobilised
A7 Dark Blue / Lt Green Smartlock LED +12V LED Off - 5V LED On
A8 Red / Blue Starter Input +8V to 10V Cranking
A9 Â Not used Â
A10 Brown / White Variable Intermittent Wiper Control (Var Resistor) (‘S’ & XR only) 2.5V Low - 0.1V High
A11 Black / Blue Door open Switches 5V Off - 0V when door opened
A12 Violet / Yellow Accessories Power +12V Acc on, 0V Off
A13 Black Ignition Switch Ground Ground (0V) Supply to Ignition Lock Assy
A14 Blue / Orange Ignition Switch Internal Clock 0V to 5V PWM
A15 Â Not Used Â
A16 Green / Violet EEC V Enable 0V to 12V PWM Serial Data
A17 Grey / Black Front Window Washer Switch (Input) 12V Off - 0V On
A18 Light Blue Smartlock Diagnostic output 5V
A19 Red / Blue Starter Output +8V to 10V Cranking
A20 Brown / Green Ignition Switch Smartlock Power Supply +5V



Adding Extra Features

Central locking: XH series I vehicles (except ‘S’ and XR models) do not have central locking fitted. E series actuators can be fitted to the doors and wired in – 4 wires per door are required, unlock (red/yellow – upper connector pin 4), lock (yellow/black – upper connector pin 6), earth, battery power (door lock fuse in fusebox – add fuse and connector).

A smartlock keyfob can be used for keyless operation – locate the top right hand pin in the diagnosis connector - use the next pin one position to the left of it. In the keyfob learning procedure, instead of pressing the demist button (which is absent), earth the selected diagnosis connector pin. If the pin is absent, you can install one, and connect it to pin A2 of the lower BEM connector.

Aftermarket actuators could also be fitted.

A central locking switch can also be added, as per the E series vehicles, by connecting lower BEM connector pin A1, and upper BEM connector pin 8 to the locking switch – see Fig 3.


Fig 3. Central Locking Install Switch

Hardtop tray release: If the tonneau cover has been replaced by a hardtop, an E series solenoid boot release could possibly be fitted and modified to operate. The solenoid coil needs to be earthed, also a line run to it from BEM upper connector pin 12, also a line from BEM upper connector pin 19, through a boot release switch with a line running to the solenoid coil. The release can then be operated by the boot release switch and/or a sedan smartlock keyfob using the boot button. This is theory only, and would need to be investigated further before carrying out the mod.

Rear Demister: On models without this facility (other than ‘S’ & XR models), it can be added, the cheapest option for the heating element would be an aftermarket one. An EF/EL switch and plug is used – the switch fits into the top left of the instrument cluster surround, the blank bezel will need a hole cut. The BEM connections needed are upper connector pin 18 (mid/low series) to the relay and lower connector pin A2 (mid/low series) to the switch. The demister relay is normally housed under the lower dash cover above the handbrake handle. A circuit diagram should be viewed to ascertain the remaining connections, including lighting.

Adding a Green (High Series) EF BEM:

The extra features are already covered in the associated documents, so won’t be covered here, although advice is provided in the installation of the various components needed. The bracket from the existing BEM can be removed by drilling the 2 mounting rivets, the lower mount of the green BEM will need to be cut off, see Fig 1. (red line). The bracket can then be riveted or bolted onto the green BEM casing.

BEM wiring: The existing wiring does require to be moved to different pinout locations, due to the different lower connector used in the high series BEM.

Existing upper connector:

    1. Remove pin 18 (demist, ‘S’ & XR only), relocate to high series lower connector B7 (cut off old pin and splice lower connector pin in).
    2. Add pin 16, power antenna up (Yellow/Green).
    3. Add pin 18, power antenna down (Red/White).

Existing lower connector to High series lower connector:

    A2 <- - - - - - - - - - - - - - - - - - >A8
    A3 <- - - - - - - - - - - - - - - - - - >A5
    A4 <- - - - - - - - - - - - - - - - - - >B10
    A5 <- - - - - - - - - - - - - - - - - - >B14
    A6 <- - - - - - - - - - - - - - - - - - >B2
    A7 <- - - - - - - - - - - - - - - - - - >B13
    A8 <- - - - - - - - - - - - - - - - - - >B16
    A10* <- - - - - - - - - - - - - - - - - - >A3
    A11 <- - - - - - - - - - - - - - - - - - >A10
    A12 <- - - - - - - - - - - - - - - - - - >B1
    A13 <- - - - - - - - - - - - - - - - - - >B11
    A14 <- - - - - - - - - - - - - - - - - - >B12
    A16 <- - - - - - - - - - - - - - - - - - >B5
    A17* <- - - - - - - - - - - - - - - - - - >A4
    A18 <- - - - - - - - - - - - - - - - - - >B4
    A19 <- - - - - - - - - - - - - - - - - - >B15
    A20 <- - - - - - - - - - - - - - - - - - >B17
    * Indicates existing wiring fitted to ‘S’ and XR models – but can be fitted and wired up on other models as mentioned earlier in this document or as discussed in the associated documents.

Power Antenna: Can be added by installing an EF/EL ford power antenna unit – see http://www.fordmods.com/forums/documents.php?doc=26 . This is wired to pins 16 & 18 of the BEM upper connector, see above. An EF/EL half height switch is added to the top left of the instrument cluster surround, and a hole cut in the blank bezel, see Fig 3. This is then wired to earth and to pin A11 of the high series lower connector. Pin B9 of the high series lower connector needs to be wired to pin 7 of the stereo 12 pin connector plug – see http://www.fordmods.com/forums/documents.php?doc=27


Fig 4. Power Antenna switch/demister switch install.

Cluster independant illumination: Can be wired by adding high series lower connector pin A12 and splicing to the park lamps relay line (white/black) at the light switch plug. The lighting switch blue/red wire needs to be cut at the back of the lighting plug, and the remaining plug terminal wired to high series lower connector pin A2. The remaining blue/red wire needs a wire from high series lower connector pin B18 spliced into it. The lighting switch red/white wire needs to be cut at the back of the plug, and the remaining plug terminal wired to high series lower connector pin A7. The other end of the red/white wire can be taped off, as it won’t be used.
The lighting switch white wire needs to be cut at the back of the plug, and taped off, high series lower connector pin B8 needs to spliced to the remaining white wire, the best point may be by splicing into the instrument cluster RH plug, pin 16, see http://www.fordmods.com/forums/documents.php?doc=14 - the dimming resistor will need to be removed from the instrument cluster, so refer to http://www.fordmods.com/forums/documents.php?doc=14 as well for this.

Finally, the light switch will need to be modified. An E series Fairmont (Ghia/LTD/Fairlane, etc) light switch is required, as they are setup internally for the dimming function. They can be differentiated from the std switch by the green connector on the rear casing in lieu of the beige coloured one. As the XH has different orientation for the light switch and dimmer switch, the actuating/wiper arms need to be exchanged from the XH switch into the E series switch, the items needing replacement are pictured in Fig 4. Both switches need to be dismantled to enable this – be careful as there are spring loaded ball bearings for switch movement.


Fig 5. Light switch items that require modification.

FAQ's:
Q: I just want to upgrade from a low series to mid series BEM, how do I do that ?

A: As per the EF’s, remove the low series, plug in the mid series. You can swap the mounting bracket over as previously described, or remove the Phillips head screw holding the black base into the plastic casing, remove the base, and swap circuit boards over.

Q: How do I remove the pins from the various plugs ?

A: You’ll find that there is a lever type insert in the side of the plug, you need to lift it with an instrument screwdriver or similar, then if you look down the front face of the plug, you’ll notice that there are fingers holding each pin in place – insert a small instrument screwdriver, lift the finger, and the pin can be pulled out from the rear.

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Ford EL NL DL Smartlock BEM

Written by Super User. Posted in FORD EF EL

Ford EL, NL, DL, Smartlock / Body Electronics Module Information
This document gives a quick rundown on the Ford's Smartlock and Body Electronics Module (Hereafter called BEM), the features each model has, how to add and Remove Remote Key fobs from the Smartlock Memory, and finally Information on Starting a Smartlock disabled vehicle.
Please Note : The information provided regarding starting a Smartlock disable vehicle is not intended for criminal purposes. As such, the only method that I will describe herein requires access to the vehicle for a period of AT LEAST 30 Minutes.
The Smartlock Security system fitted to the EBII Falcons through to the AUI Falcons, consists of two distinct parts. These parts include the Remote central Locking part, which consists of the Smartlock Remote Key fobs, and the smartlock module itself.
The other part of the Smartlock security system is the Ignition Cut-out, and Starter disable function, which is totally integrated with the EEC-IV(EB2-ED) and the EEC-V(EF-AU1) Engine Management systems.
It is because of this total integration with the Engine Management, that the Smartlock system makes certain types of theft (Joyriding, Driving the Vehicle), very difficult for non-professional thieves. The Smartlock system CANNOT be Hotwired, (I.E. Bypassed by shorting, or disconnecting wiring), nor can it be simply removed.
As mentioned above, these parts are electronically totally separate to one another. This means that the ignition cut-out will work automatically, regardless of the Key fob operation. Also, remote central locking will also work, even if Smartlock has disabled the vehicle.
Both these Smartlock sections have their own separate power supplies, and consequently, their own separate fuses.
Although these parts are electrically separate beasts, they physically reside in the same module.
On the EB2-ED, this module is the Smartlock Module.
On the EF-EL, this module was physically housed in what is called the BEM, or the Body Electronics Module.
The Body Electronics Module is responsible for most of the mundane electrical features on the Ford Falcon series of Vehicles, from things as interior light delay, through to Variable Instrument Illumination, Power Antenna height, Variable wiper speed, and rear window demister timer.
With the EF-EL Model Falcons, there were three distinct models of BEM fitted to various vehicles, and as such, each model had more features than the lower specified models.
Please Note : The EF and EL Smartlock/BEMs are NOT Interchangeable Due to the Different Wiring Connectors Used.
Body Electronic Modules for the EF/EL
As mentioned above, there are three distinct types of BEMs made available on the EF series Falcon. A further 3 different BEM Models were introduced with the EL/NL/DL Model Falcons.
Unfortunately, the EF and EL BEMs are NOT interchangeable, due to the different wiring connectors used between the models.
The BEM Models are classified by Ford as Being
•  Low Series - Fitted to GLi, Police Pack, Taxi Pack Models (Coloured Grey for EFI / Black for EFII & EL - Part No : EF14A144C (Grey))
•  Mid Series - Fitted to XR6, XR8 and Futura Models (Coloured Red for EF / Blue For EL)
•  High Series - Fitted to Fairmont, Fairmont Ghia, Fairlane, LTD, ELGT, and Tickford Fairlane Models. (Green for EF / Green ? for EL - Part No : 94DA14K144BA for EF)

The Main Difference between EF and EL Models is the Speed Sensitive Intermittent wiper control, for the Mid/High Series BEMs, and the Power Saver Feature that was introduced for the EL Models

Low Series Features - (Grey or Black Colour)
Note : The EF and EL BEM have exactly the same features for both EF and EL Models, But ARE NOT Interchangeable
•  Battery Saver Feature (EL Only)
•  Power Window Operation with Key off (EL Only)
•  Windscreen wash (EL Only)
•  Central Door Lock Switch
•  Diagnostic Capability
•  Dome Lamp with door open
•  Electronic Immobilisation
•  Heated Backlight (Rear window demister)
•  Intermittent wiper (Fixed Speed)
•  Remote Entry
•  Door Lock/Unlock
•  Boot Unlock
•  Door Lamp operation when Remote Unlock used
•  Wiper Control after wash
•  Automatic Relock
•  Tailgate Lock/Unlock (Wagon)

Mid Series Features (Red EF / Blue EL Colour)
The Mid series Body Electronics Module had all the features of the Low series, and additional features such as,
•  Dome Lamp Delay/Fade
•  Power Window Operation with Key off
•  Variable vehicle speed sensitive intermittent Wipe (EL Only)

High Series Features (Green EF / Green EL)
The High series Body Electronics Module had all the features of the Low and Mid series, and additional features such as,
•  Power antenna direction and Height control (Half/Full)
•  independent Variable brightness for LCD Illumination and Graphics/Button Illumination, for Both Day and Night.

The Following is a description of these features, and brief information on how the BEM interacts with the vehicle.

ANTENNA (High Series)
When the Radio is switched on, it sends a positive voltage to the BEM via the Radio On line. The BEM then raises the Antenna to whatever position the Antenna position switch has been set to.
When the Radio is turned off, the Radio brings the Voltage on the "Radio On" line to the BEM, to ground. Causing the BEM to fully retract the Power Antenna.
With the ignition in the Off position, the Ford Factory Sound systems can be turned On for a further period of 1 Hour. The BEM will still control the Antenna Position, even with the Ignition in the Off Position.

CENTRAL LOCKING (All Series)
When the Central door lock switch is activated on the Remote Key fob, the door locks, (including the tailgate on Wagons) will change state (Lock/Unlock).

CLUSTER INDEPENDANT ILLUMINATION (High Series)
When the ignition is turned On, the BEM turns On the LCD illumination. Brightness is controlled by the Dim/Bright control on the Headlights switch.
When the Park Lamps are turned on, the BEM dims the LCD illumination, and turns on the graphics illumination. The Brightness on the entire cluster is controlled by the dim/bright control on the headlight switch, but this setting is independent to that set for daylight LCD Illumination.

DOME LAMP ILLUMINATED ENTRY DELAY (Low Series)
Unlocking the car doors with the remote key fob, will turn on the Interior Dome lamp. The Dome lamp will stay on for a period of 20 seconds, or Until the Ignition Switch is switched to ACC, or ON.

DOME LAMP ILLUMINATED EXIT DELAY (Low Series)
Opening an already locked door will turn on the dome lamp; when the door is closed, the dome lamp will stay on for 20 seconds.
If the Remote Keypad is used to lock the doors, before the 20 seconds is over (I.E. dome lamp is still on), the BEM will turn the dome lamp off.
If a door is left open for a period longer than 60 Minutes, the BEM Will switch off the Dome lamp to protect the Battery.

DOME LAMP ILLUMINATED ENTRY DELAY (Mid/High Series)
Unlocking the car doors with the remote key fob, will turn on the Interior Dome lamp. The Dome lamp will stay on for a period of 20 seconds, followed by a Fade out period of 6 seconds.

DOME LAMP ILLUMINATED EXIT DELAY (Mid/High Series)
Opening an already locked door will turn on the dome lamp; when the door is closed, the dome lamp will stay on for 20 seconds, followed by a fade out of 6 seconds.
If the Remote Keypad is used to lock the doors, before the 26 seconds is over (I.E. dome lamp is still on), the BEM will turn the dome lamp off.
If a door is left open for a period longer than 60 Minutes, the BEM Will switch off the Dome lamp to protect the Battery.

HEATED BACKLIGHT - REAR WINDOW DEMISTER (All Series)
The operation of the heated backlight is controlled by the BEM.
When the switch is operated, the heated backlight will stay on for a period of 15 minutes.
The heated backlight operates in both the Accessories, and On ignition positions.
If the Heated backlight is turned On before the engine is started, the Backlight will be turned Off while the engine is cranking, and the 15 minute counter is put on hold.
When the key is returned to On, the backlight is automatically turned On again, and the counter resumes.
With the heated backlight on, a further operation of the switch will turn it off.

POWER WINDOW OPERATION WITH KEY OFF
When the ignition is in the accessory or On positions, the power window relay is energised.
With the key in the Off position, the power window relay will stay on for a period of 1 hour, unless a door is opened.
After a door is opened, the relay will stay energised for a period of 45 seconds.

INTERMITTENT WIPE FIXED SPEED (Low Series)
When the switch is moved to the Intermittent position, the wipers will operate one wipe, for every seven seconds.
The intermittent wipe relay is held on for a period of 0.8 seconds.
This feature operates in both the Accessories, and On positions.

INTERMITTENT WIPE VARIABLE SPEED SENSITIVE (Mid/High Series)
The wipers will wipe at a rate set by the rotating control on the wiper stalk switch, and the vehicle speed. The rate is from 1 to 15 seconds.

WINDSCREEN WASH(Mid/High Series)
If the windscreen was switch is momentary operated, the washer pump will operate for a period of 1.3 seconds. (If you don't believe me, I suggest you go out there, and time it yourself !)
If the switch is held for longer than 1.6 seconds, the pump will stop as soon as the switch is released.

WIPER CONTORL AFTER WASH (All Series)
When the washer pump is operated, the wipers will start operating approximately 0.5 seconds after the pump starts.
When the pump switch is released, the BEM will operate the wipers for another 3 wipes.
The BEM monitors the wiper operation by counting 2 end of wipe park pulses, and then turning the wiper relay off.
If the BEM does not see a park pulse for more than 5 seconds, it will turn off the wiper relay to protect the wiper motor.

ELECTRONIC IMMOBILISATION SYSTEM - SMARTLOCK (All Series)
The electronic immobilisation system is designed to protect the theft of the vehicle.
The BEM controls the smartlock functions, and the electronic lock assembly that contains an electronic device with stored security codes.
When the ignition switch is turned on, the BEM asks for 3 security codes from the electronic lock assembly.
If at least 2 of these 3 codes are correct, then BEM will enable the starter motor to operate.
The BEM also communicates with the EEC-V engine management system, which only allows the injectors to operate if the BEM receives the correct security codes from the electronic lock assembly.
This prevents the motor from being started, if the starter motor is "Hot wired".

KEYLESS ENTRY SYSTEM (All Series)
The keyless entry system allows remote unlocking of the doors.
A small radio transmitter with a unique code is used to communicate with the BEM.
The SMARTLOCK module can be programmed to recognise up to 4 keypads.

DIAGNOSTIC CAPABILITY (All Series)
The BEM can perform a self check, to verify the correct functioning of the SMARTLOCK system.
The self check is done each time the ignition is turned to the Off position.
The next time the ignition is turned On, the results from the previous self test are displayed on the flashing SMARTLOCK warning Jewel (LED) in the instrument cluster.
ELECTRONIC IGNITION LOCK ASSEMBLY
The electronic ignition lock assembly contains a lock barrel, a shear shaft, an ignition switch with a vane, and an electronic circuit board.
The circuit board contains two infra red transmitters and receivers, and an E2PROM that holds the security codes.
When the key is turned, the vane on the ignition switch rotates and reflects one or both of the IR Transmitters.
This enables the electronic lock assembly to verify that the ignition switch is correctly fitted, and the position in which the key is in. When the key is turned to the On position, the electronic lock assembly transmits three codes from special memory locations to the BEM.

SMARTLOCK REMOTE KEYPADS/KEYFOBS
The keypad is a small radio transmitter that transmits to the BEM a unique code (for security) and a code to either lock/unlock the doors (and Tailgate for wagon), and to operate the Boot release.
Up to four keypads can be programmed on a single BEM.
The transmitter operates at 303.8Mhz, and uses a 12V dry Cell Battery that lasts approximately 1 year.
The transmitter has a range of about 10 Meters.
When the Transmitter is used, the BEM operates the Hazard Warning Lamps to indicate a successful operation. The BEM also turns on the interior lamps when the doors are unlocked.

Adding and Removing remote Keypads to the Smartlock module
Adding and Removing remote Keypads to the Smartlock module
Up to four Keypads can be programmed and used with the Smartlock Remote Central locking system.
If you have replaced the BEM, or new keypads are being added to the system, you will need to train the keypad codes to the module.
•  1. The ignition switch should be in the Off position, with all the doors shut and Unlocked.
•  2. Turn the ignition key to the ACCESSORY position and within 5 seconds, operates the rear demister switch exactly three times in quick succession. (IE. Press the switch so the Demister light turns on, then off, then back on again.)
•  3. After the 5 seconds is up, the door locks will change state, to indicate that the BEM has entered keypad learn mode.
NOTE : All existing keypads at this point, have been erased from memory !
•  4. Press either buttons on the keypad that is to be trained. The door locks will change state twice, to indicate that the keypad has been added to the BEM memory.
•  5. Follow step 4. for each keypad that is to be added to the BEM memory. A maximum of 4 keypads can be added to the BEM memory.NOTE : You must teach all remote keypads for the Smartlock module, before proceeding.
•  6. When you have thought all the remote keypads, turn the ignition to the Off position to leave the learn mode. The door locks will change state to indicate a return to normal mode.
•  7. Check the function of both buttons on each keypad, to ensure that the keypad has been trained.
Starting a Smartlock Immobilised Falcon
The immobilised state is indicated by the Smartlock warning jewel (LED) as a rapid flash rate.
The system enters the immobilised state if Smartlock receives at least two incorrect codes when the ignition switch is turned to On.
When the car is in the immobilised state, you cannot start the engine, as the BEM has disabled both the starter motor, and the EEC-V system.
If the cause of the immobilisation is a corruption of the codes during transfer, you should be able to start the car on the second attempt.
Note : The remote keypads will still operate on an immobilised car, however an immobilised car will not display the immobilised flash with the ignition off, and will display the armed code as normal.
If the cause is an unauthorised attempt to start the car, i.e. by hot wiring, the car will remain un start able. However to prevent a vehicle from being completely immobilised, (Eg. due to a damaged electronic lock assembly data), you can start the car by using the method below.
The following method must be used if the BEM, or the electronic module has been replaced, so as the new Codes from the electronic Ignition Switch are RE-LEARNT.
•  1. Turn all accessories off.
•  2. Turn the ignition to the On position.
The Smartlock warning Jewel (LED) will flash any error codes, then finally the immobilised code.
•  3. Leave the car for 30 Minutes.
•  4. After 30 Minutes, the BEM will attempt to relearn the electronic lock assembly data.
•  5. If the learning procedure is successful, the warning jewel (LED) will then stop flashing and the door locks will change state twice. You can now start the car, and operate it as normal.
•  6. If the learning procedure is unsuccessful, the warning jewel (LED) will stop flashing and stay on, and you can start the engine.
Upgrading the Smartlock Modules
The Low Mid, and High Series EL Smartlock Modules utilise the same wiring connectors, which means upgrading BEMs should be a rather painless task